Spartan Composite Mats

Project Overview In Fort Lauderdale, Florida, a project was undertaken to replace timber mats with composite mats to support a large crane used to unload 48” pipes from trucks. The crane, which weighs approximately 500 tons, had previously been resting on 12 x 12 wood mats (crane mats). The goal of this project was to improve support and functionality by replacing the existing timber mats with System7XT™ mats, providing better stability and support for the crane. Scope of the Job The project’s scope was multi-faceted and included: Preparation of the Area for Crane Support: The first step was to prepare the area where the crane would be positioned. The crane, which was unloading large 48” pipes from trucks, had previously relied on timber mats. The new setup involved placing the crane on System7XT™ mats, which were designed to handle the substantial weight and pressure from the 500-ton crane. Installation of System7XT™ Mats: Spartan’s Field Technician planned the layout of the composite mats. 60 of System7XT™ composite mats were placed in the necessary configuration to provide a stable foundation for the crane. These mats were specifically chosen for their superior durability and ability to support such heavy equipment, offering better performance and less environmental impact than traditional timber mats. Training and Guidance on Mat Handling: As part of the project, Spartan’s Field Technician provided training for the crew on how to properly handle and install the composite mats. The team was shown the best practices for maneuvering and flipping the mats. This hands-on training ensured that the mats were installed correctly and efficiently, avoiding potential delays and minimizing any safety risks during the installation process. Mat Installation Procedure: To ensure maximum stability, 4 x 4 wooden boards were placed between the System7XT™ mats and the crane mats. This helped distribute the crane’s weight evenly across the mats, providing enhanced support and preventing the mats from shifting under the crane’s load. Crane Movement onto the New Mats: The crane was slowly and cautiously moved from the original 12 x 12 crane mats to the new System7XT™ mats. The operator navigated the crane at a slow pace to ensure the crane’s weight was properly distributed on the composite mats. Once the crane was fully positioned on the System7XT™ mats, the operator turned the crane 90 degrees and moved it toward the dock area where the pipes would be stacked. Long-Term Use of Mats on Dock: The mats were planned to remain on the dock for six months, providing a solid and stable foundation as the crane continued unloading 48” pipes. Over this extended period, the composite mats would support the crane and withstand the weight and pressure of the repeated lifting and movement of the heavy pipes. By replacing timber crane mats with System7XT™ composite mats, the project team successfully provided a stable and reliable foundation for the 500-ton crane. The careful planning, proper mat installation, and training ensured the project was completed smoothly and safely.

   SYSTEM7™ Overcomes Challenging Terrain for Environmental and Demolition Project SYSTEM7™ was deployed in a highly challenging project by one of the leading environmental and demolition contractors in the western hemisphere. The site was heavily flooded, presenting significant obstacles for the progress of the project. However, with SYSTEM7™’s innovative solutions, the project proceeded without any delays. The advanced capabilities of SYSTEM7™ allowed heavy machinery to safely traverse the waterlogged ground, ensuring continuous operation. By efficiently addressing the site’s difficult conditions, SYSTEM7™ played a vital role in maintaining the project’s timeline and ensuring operational efficiency. This case highlights SYSTEM7™’s reliability in tackling demanding environmental challenges, further solidifying its value and effectiveness in the construction and demolition sectors.

  Case Application: A Recent Frac Project The SYSTEM7 XT™ composites mats have been increasingly utilized in hydraulic fracturing (frac) operations to address challenges related to ground stability, safety, and environmental impact. In a recent frac project the mats were deployed to protect sensitive terrain from heavy equipment and reduce ground erosion. The high-strength, lightweight composite material with anti-slip features provided a stable working surface for equipment, improving operational efficiency. SYSTEM7 XT™ mats durability and resistance to harsh chemicals also minimized downtime and maintenance. This innovative solution not only enhanced safety but also contributed to the sustainability of frac operations. Deployment and Benefits: Protection of Sensitive Terrain: The mats were deployed across the site to create a stable foundation for heavy equipment, ensuring that the ground remained intact and preventing damage to the underlying soil. This helped preserve the surrounding ecosystem and reduce the environmental footprint of the operation. Enhanced Safety: The anti-slip surface of the mats provided improved traction for equipment, reducing the risk of accidents or equipment slippage. This added layer of safety was critical in minimizing hazards for workers operating in challenging terrain. Operational Efficiency: The lightweight design of the mats allowed for quick deployment and easy relocation as needed throughout the frac process. This contributed to increased operational efficiency by reducing delays and downtime caused by poor ground conditions. Durability and Reduced Maintenance: The SYSTEM7 XT™ mats’ resistance to harsh chemicals, weathering, and physical wear reduced the need for frequent maintenance or replacement. This allowed the project to proceed with minimal interruptions and lower operational costs. Recommendations for Future Frac Operations: Given the success of the SYSTEM7 XT™ composite mats in this project, it is recommended that frac operators consider deploying these mats for future operations. Their ability to enhance safety, increase operational efficiency, and minimize environmental impact makes them a valuable investment for any hydraulic fracturing project.